Onsite! Roll Forming

Onsite roll forming is a highly efficient method of producing continuous metal panels or structural components directly at the construction site. This process involves a mobile roll forming machine that takes coiled metal and gradually shapes it into the desired profile through a series of rollers. Unlike traditional manufacturing, where panels are pre-cut and transported to the site, onsite roll forming eliminates transportation challenges and reduces material waste. By producing panels on-site, contractors can create custom lengths that fit the project requirements precisely, minimizing seams and improving structural integrity.

The process begins with the setup of the mobile roll forming equipment, which is typically mounted on a trailer or truck for easy transportation. The metal coil is loaded into the machine, where it is gradually uncoiled and fed into a series of rollers that progressively bend and shape it. Each roller station applies a small degree of deformation until the metal achieves the final profile. Depending on the design, additional features such as ribs, grooves, or lock-seams can be integrated into the panel during the forming process. The machine can be adjusted to accommodate different materials, thicknesses, and panel profiles, making it highly versatile for various applications.

One of the primary advantages of onsite roll forming is its ability to produce continuous panels of any length, eliminating the need for multiple seams. This is particularly beneficial for roofing and wall systems, as fewer seams mean fewer potential points of water infiltration. Additionally, the process reduces the risk of panel damage that can occur during transportation and handling of pre-cut sections. Since the panels are manufactured as needed, there is also less risk of over-ordering or underestimating material requirements, leading to cost savings and improved project efficiency.

Onsite roll forming is especially useful in remote locations where transportation of long metal panels is logistically challenging. Large-scale projects, such as industrial warehouses, agricultural buildings, and commercial structures, benefit greatly from this process. The ability to manufacture panels at the job site ensures that work can proceed without delays due to shipping or material shortages. Moreover, because the process requires fewer workers compared to traditional panel installation, it can contribute to a more streamlined workflow and reduced labor costs.

Overall, onsite roll forming is a game-changer for the construction industry, offering unmatched flexibility, efficiency, and cost-effectiveness. By producing metal panels directly at the job site, contractors can ensure precise, high-quality installations with minimal waste. This innovative approach not only improves project timelines but also enhances the durability and performance of the final structure. As the demand for sustainable and efficient building methods continues to grow, onsite roll forming is set to play an increasingly important role in modern construction practices.

Onsite! - Not Just a Supplier, a Partner

Timely Service

  • Rapid Response
  • Quick estimates
  • Quick fabrication
  • Onsite! in as few as 5 days
  • Creative Solutions

  • Minimize waste
  • Mitigate measuring errors
  • Mitigate building damage
  • SAVE average 20% per project
  • Experienced Operators

  • Internationally Recognized
  • Experienced Operators
  • 100 years combined
  • Local Manufacturing

  • American Made Steel Panels
  • American Made Steel Trim
  • American Finished
  • Let's Talk!

    Let's talk about your metal roofing & siding project today. Call / Text Onsite! @ 612-518-8599 or if you prefer Email, fill out the form. Thanks for your interest in Onsite! and we look forward to hearing from you.